Through collaboration with Voxeljet, I researched and designed a black sand mold specifically tailored for Voxeljet's High-Speed Sintering technology. The goal was to produce a turtle pattern design with precise thickness specifications. The turtle design required a minimum thickness of 1 inch and a maximum thickness of 4 inches. While successfully addressing challenges related to porosity and voids through the incorporation of mold techniques from injection molding and other manufacturing processes, one remaining obstacle arose. Due to the volume of molten metal involved, preventing a weld line proved challenging. Nonetheless, I managed to optimize the gating and runner system to minimize the impact of the weld line issue. The resulting mold design showcased exceptional quality and fidelity, providing a solid foundation for the production of organic turtle patterns.

Assigned by the engineering faculty, I embarked on the journey of becoming proficient in utilizing the Faro Arm Edge's probe and laser line probe to streamline their usage and enhance operational efficiency. Additionally, I focused on developing expertise in GeoMagic Design X, a dedicated reverse engineering software used for converting scans into editable CAD files. This enabled me to effectively transform scanned data into accurate and editable models within the CAD environment. As part of this process, I am actively engaged in the development of comprehensive documentation and resources, aimed at providing guidance and support to future users of these tools. Through this endeavor, I am equipping myself with the skills and knowledge to contribute to advanced reverse engineering processes and optimize design workflows within the academic community.

I assisted in a Warp Study to analyze materials for injection molding. My role involved conducting dimension analysis and collecting data on shrinkage and warp. We compared our results to Altair's advanced prediction technology, integrated into their simulation software. Through this project, I gained valuable experience in simulation techniques, developed my data analysis and project management skills, and gained a deeper understanding of the practical application of engineering principles in a real-world setting.